Custom Low-Voltage Power Distribution
Purpose-Built for Your Program Requirements
From concept to production, we design sealed, integrated power distribution systems built to survive demanding environments and accelerate your program launch.
Advanced Capabilities for Complex Applications
GEP Power Products supports complex applications through collaborative engineering, flexible tooling strategies and scalable production support. Our team works closely with OEM engineers to translate electrical and mechanical requirements into manufacturable power distribution components. Capabilities include custom housings, integrated fuse and relay assemblies, sealed enclosures, mounting solutions and value-added subassemblies designed to align with system architecture and production goals.
Built for Harsh and Demanding Environments
Our custom components are built to perform in rugged conditions. From vibration resistance to moisture protection, every design accounts for real-world use in mobile equipment and high-stress applications. GEP products support reliability across agriculture, recreation, construction and more.
Designed to Fit Your Specs
Designed to Fit Your Exact Requirements, OEM engineers bring us tight packaging constraints, unique fuse architectures, thermal management challenges, and complex mounting requirements. GEP designs and manufactures full integrated power distribution solutions - including sealed PDMs, bused fuse blocks, relay centers, and custom housings - engineered specifically for your platform.
Every program includes full 3D CAD, the technical documentation, validation data, and production-ready release support to accelerate your launch and reduce integration risk.
Certified Quality You Can Count On
GEP Power Products operates under an ISO 9001:2015 certified quality system. We supply product documentation and modeling files for engineers to use throughout development. Our team supports your success from concept to release with field-tested performance and proven reliability.
Let’s Build the Right Solution
Every custom program begins with understanding your platform requirements - packaging constraints, electrical architecture, environmental exposure, and production targets.
GEP works directly with your engineering team to define specifications, develop CAD concepts, nd move toward a production-ready power distribution solution.
If you're evaluating a custom PDM, fuse block, or integrated power module, let's review your application.
Why OEMs Partner with GEP
GEP Power Products partners with OEMs as a long-term engineering resource for custom power distribution solutions. Our team combines application insight, documentation discipline and program-level consistency to support complex builds from early design through ongoing production.
What We Do Best
Custom Solutions We've Built
Daimler Truck Freightliner Chassis Power Distribution Box
GEP developed a rugged chassis-mounted power distribution box for Freightliner Custom Chassis vehicles, designed to meet Daimler Truck’s exacting requirements. Delivered in two series (FCCC-BA and FCCC-BB) with over 45 unique configurations, each unit is built to order for specific fuse layouts and circuit loads. The assembly houses up to six high-current MEGA fuses on a common bus bar, providing a compact all-in-one power distribution solution for the truck’s electrical system. Mounted under the frame, it also integrates a battery disconnect switch—allowing operators to safely cut power during emergencies or at shift’s end. This custom box has streamlined Freightliner’s wiring and maintenance procedures while upholding the reliability standards expected in heavy-duty on-highway trucks.
Polaris Pulse Bar
When Polaris sought to simplify how customers add accessories to their ATVs and UTVs, they turned to GEP’s engineering team. The result was the Polaris Pulse Bar – a standardized accessory power bus that now spans multiple vehicle platforms. This compact bar provides a plug-and-play power port for lights, radios, and other add-ons, so riders no longer need to splice into factory wiring. By designing a weatherproof 3-wire bus (ground, keyed power, and constant power) available on every machine, Polaris enabled hassle-free installs and drastically reduced wiring errors in the field. More accessory sales and fewer warranty claims followed, thanks to a consistent interface that ensures new add-ons integrate correctly on the first try. GEP currently produces the Pulse Bar in six variants, each tailored to fit different Polaris models while delivering the same reliable user experience.
BOSS Plow Connector
BOSS Snowplow’s original 13-pin electrical connector served for decades but was due for an upgrade. GEP collaborated with BOSS to develop the next-generation plow connector, addressing long-standing complaints about reliability and difficult assembly. The new design replaces the tangle of multiple pins with a single heavy-duty plug that combines power, ground, and control signals (including CAN bus communication) in one sealed interface. This flip, plug, click connector locks securely even under harsh vibration and is far easier for operators to attach with gloved hands. Higher current capacity and modern signal integration mean it not only powers the plow’s lights and hydraulics, but also carries intelligent controls through the same cable. By eliminating frequent connectivity issues and simplifying hookup, the GEP-designed connector has become the standard on BOSS’s latest plows – a robust solution built for 24/7 winter service.
John Deere X25 Power Distribution Module
John Deere’s X25 tractor series required a compact, high-density power distribution module to manage multiple fused circuits in minimal space. GEP answered with a purpose-built PDM that packs a single MEGA-fused main feed bussed into five MIDI fuses and three mini blade fuses within one unit. This clever layout provides eight protected outputs while only requiring one battery input connection – an approach that echoes GEP’s broader strategy for high-density vehicle PDMs. Each MIDI fuse feeds an independent heavy-duty lug output for high-draw implements, and the three mini fuses are grouped into a single multi-pin connector for easy plug-in of smaller accessory circuits. The module’s sealed, block-like design made it easy for John Deere to incorporate into the tractor’s wiring harness with minimal assembly steps, reducing clutter and points of failure. GEP’s ability to integrate large and small fuses into one reliable module helped John Deere improve electrical system serviceability and saved valuable space under the hood – all while meeting the rugged environmental demands of agricultural equipment.
Contact TO GET STARTED
Call us at 262-784-7887 or fill out the form below.